Carbon-Steel HF Welding Line
More efficient, more intelligent, better
Advantages and Features
Cutting-edge technology meets industrial excellence with our comprehensive suite of intelligent features designed to maximize efficiency, precision, and reliability in your production operations.
Digital Control Systems
Ethernet Interface
Remote service and equipment control system upgrades through advanced ethernet connectivity, enabling seamless integration with your existing infrastructure.
Unified Digital Control
Comprehensive control system for unified management of production line speed, welding current, and consumable usage with real-time monitoring and adjustment capabilities.
Welding Current Tracking
Advanced tracking system locks minimum and maximum welding currents for consistent thickness, with real-time monitoring and data storage capacity up to 2000 entries.
Automatic Data Collection
Comprehensive equipment data collection with historical data search capabilities by time, plus production energy consumption calculation through electricity and gas data analysis.
Intelligent Automation
One-Touch Operation
Simplified operation with one-touch start and smart shutdown for the entire production line, reducing complexity and training requirements.
Integrated Production Configuration
Comprehensive data aggregation for loading racks, main machine, internal leveling, annealing, and cutting operations with seamless integration.
Self-Checking System
Advanced diagnostic system automatically identifies fault points across production line equipment with comprehensive audio-visual alarm prompts for immediate response.
Welding Defect Detection
Intelligent defect detection system capable of locating welding defects with automatic control of linked water valves for immediate quality assurance.
Premium Intelligent Features
Advanced automation systems for superior performance and precision
Automatic Seam Grinding
Servo tracking system for precise advancement and consistent grinding quality
Intelligent Cutting System
Smart cutting technology with precision control and automated length management
Intelligent Sorting Control
Automated sorting and classification system for improved workflow efficiency
Core System Components
Industry-leading technology partners ensuring reliable performance
Motion Controller
Zheng Motion precision control system
Touchscreen Interface
Kunlun industrial touchscreen
Inverter System
Delta high-performance inverter
Precision Pipe Process Flow
Our advanced 12-stage production process ensures unmatched precision, quality, and consistency in every stainless steel welding pipe manufactured through our intelligent production line.
Loading Rack
Automated steel strip loading system with precision positioning and material handling capabilities.
Steel Strip Cleaning Box
Advanced cleaning system removes contaminants and prepares steel strip for optimal welding conditions.
Feeding Guide
Precision guiding system ensures accurate material positioning and consistent feed rates throughout the process.
Forming
Progressive forming rolls shape the steel strip into precise pipe geometry with controlled radius and dimensions.
Welding
High-frequency induction welding creates strong, consistent seams with precise heat control and monitoring.
Internal Weld Seam Leveling
Precision internal processing removes excess weld material and ensures smooth internal surface finish.
Sealed Grinding
External weld seam grinding in controlled environment ensures perfect surface finish and dimensional accuracy.
Initial Sizing
Preliminary dimensional calibration brings pipe to near-final specifications with controlled force application.
Online Bright Annealing
Controlled atmosphere heat treatment enhances material properties while maintaining bright surface finish.
Precision Sizing
Final dimensional calibration achieves exact specifications with micron-level accuracy and surface quality.
Servo Length Fixed Cutting
Precision servo-controlled cutting system delivers exact lengths with clean, burr-free cut surfaces.
Roller Discharge
Automated discharge system with gentle handling ensures finished pipes maintain quality through final handling.
Continuous Process Flow
From raw material to finished product in one seamless operation
Raw Material
Steel Strip Input
Processing
10-Stage Manufacturing
Quality Control
Precision Testing
Finished Product
Precision Pipes
Technical Parameters
Comprehensive specifications for our XZS series intelligent precision welded pipe production lines, designed to meet diverse industrial requirements with exceptional precision and reliability.
XZS Series Model Specifications
| Model |
Scope of Pipe (mm) |
Pipe Wall Thickness (mm) |
Horizontal Shaft Diameter (mm) |
Vertical Shaft Diameter (mm) |
Speed of Pipe (m/min) |
Motor Power (kW) |
Reduction Type |
High Frequency Power (kW) |
|---|---|---|---|---|---|---|---|---|
|
25
|
Φ8-32 | 0.5-1.5 | 40 | 25 | 100 | 45 | TX160 | 100 |
|
28
|
Φ10-50 | 0.5-2.0 | 45 | 30 | 100 | 75 | TX160 | 100 |
|
32
|
Φ13-50 | 0.8-2.0 | 50 | 35 | 100 | 90 | TX180 | 100 |
|
45
|
Φ13-63 | 0.8-2.5 | 55 | 35 | 100 | 110 | TX180 | 150 |
|
50
|
Φ16-76 | 0.8-2.7 | 60 | 40 | 80 | 132 | TX200 | 200 |
|
60
|
Φ20-85 | 1.0-3.0 | 60 | 40 | 70 | 160 | TX224 | 200 |
|
76
|
Φ22-89 | 1.0-3.5 | 70 | 45 | 70 | 180 | TX250 | 250 |
|
76-127
|
Φ32-127 | 1.2-4.0 | 80 | 50 | 60 | 90*2 | TX180*2 | 300 |
|
90
|
Φ32-100 | 1.5-4.5 | 90 | 55 | 60 | 110*2 | TX180*2 | 350 |
|
90-140
|
Φ60-140 | 1.5-4.0 | 100 | 65 | 60 | 132*2 | TX200*2 | 400 |
|
114
|
Φ40-140 | 1.5-4.5 | 120 | 80 | 50 | 132*2 | TX200*2 | 400 |
|
165
|
Φ76-165 | 2.0-5.0 | 135 | 100 | 50 | 182*2 | TX250*2 | 600 |
|
219
|
Φ114-219 | 3.0-8.0 | 165 | 120 | 40 | 250*2 | TX300*2 | 800 |
Main Components
Intelligent precision welded pipe production line core components designed for maximum efficiency and reliability
Uncoiler
Automated steel strip feeding system with tension control and precise material handling.
Forming Welding Unit
High-frequency induction welding with progressive forming for consistent pipe geometry.
Servo Internal Leveling
Precision servo-controlled internal weld seam processing for smooth interior surfaces.
Closed Box Automatic Polishing
Enclosed automated polishing system for consistent external surface finish quality.
Initial Sizing
Preliminary dimensional calibration for accurate pipe geometry preparation.
Online Bright Annealing
Controlled atmosphere heat treatment for enhanced material properties and surface finish.
Precise Sizing
Final dimensional calibration with integrated eddy current testing for quality assurance.
Length Cutting Machine
Servo-controlled precision cutting system for exact length specifications.
Finished Product Storage Rack
Automated storage and handling system for finished pipe products with quality preservation.
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